Warehouse lift control
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Description
You're looking for a compact SCL function block that controls the fully automatic travel cycle of a lift or storage and retrieval machine to specified compartment positions – including reference travel, position calibration, door release, and timeout and safety monitoring. Directly deployable in the Siemens TIA Portal.
Note: All modules are designed exclusively as a learning and optimization basis and are not approved for live operation. System modules, in particular, must be finally tested and commissioned by qualified personnel before productive use.
How it works
- Start in automatic mode; emergency stop and stop signals are constantly monitored
- Reference run: Lift moves in lowering direction to the reference sensor; actual compartment counter is set to "1"
- Lifting motor controls the lift to the target compartment until the target position is reached
- Door release: Only when the door contact is locked; an open door timeout of 10 seconds triggers an error
- After the door has been closed correctly, the release signal is activated for 5 seconds
- Reset cycle and ready for the next run
Technical details
• Integer variable for step chain control; IN/OUT signals for up/down motor and door release
• Two TON timers: one for the open door timeout, one for the door release duration
• Emergency stop and stop buttons with the highest priority immediately switch off all motors and reset flags
• Reset button clears alarm flag without restarting the cycle
Possible applications
• Passenger and freight elevators in high-bay warehouses
• Order picking robots and automatic conveyor systems
• Laboratory and demo environments for axis control, sensor feedback and safety logic
compatibility
• Runs on Siemens S7-1200 and S7-1500
• TIA Portal V13 and higher; recommended V16+ for PLCSIM and advanced HMI visualizations
Scope of delivery
• .scl file with all inputs/outputs, step and timer variables
• Detailed comments on reference sensor, position tolerances and timeout parameters
• Immediate download link after purchase
Support
I can help you adjust compartment numbers, timeout values, and HMI displays, or integrate it into your warehouse management system. Feel free to contact me anytime via email or shop support.