Cartoner with camera inspection
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Description
The FB_Labeling function block controls the automatic labeling cycle on a conveyor belt with integrated safety monitoring. It stops when a safety or emergency stop is triggered, performs a time-controlled labeling process, checks the result, and counts successful labels.
Note: All modules are designed exclusively as a learning and optimization basis and are not approved for live operation. System modules, in particular, must be finally tested and commissioned by qualified personnel before productive use.
How it works
-
Safety/Stop Check: If
SicherheitOK
is not met orStop
is active, the conveyor belt and labeling module are switched off, alarm/error is set,Schritt:=0
,StatusText=„Sicherheit ausgelöst oder STOP gedrückt“
and ended withRETURN
. -
Start edge: Transition from
Start=FALSE→TRUE
detected. If no error is present andProduktErkannt=TRUE
,Schritt:=1
and the conveyor belt stops. -
Labeling (Step 1): TON timer (
EtikettierDauer
) starts,Etikettieren:=TRUE
,StatusText=„Etikettierung läuft…“
After expiration:Etikettieren:=FALSE
,Schritt:=2
. -
Test (step 2): If
EtikettOK=TRUE
, the conveyor belt starts again,Zaehler++
,StatusText=„Etikett erfolgreich – weiter“
; otherwise Alarm/Error,StatusText=„Fehler: Etikett nicht erkannt!“
. -
Acknowledgement:
Quittieren=TRUE
clears alarm/error,StatusText=„Fehler quittiert. System bereit“
and the process can restart.
Technical details
-
Inputs/Flags:
SicherheitOK
,Stop
,Start
,ProduktErkannt
,EtikettOK
,Quittieren
-
Parameter:
EtikettierDauer
(time for TON timer) -
Outputs:
Foerderband
,Etikettieren
,Alarm
,Fehler
,StatusText
,Zaehler
-
Timer:
TON (control of labeling time) -
Process control:
INT variableSchritt
with IF/RETURN logic and start edge detection
Possible applications
- Automatic packaging and labeling systems in the food, pharmaceutical and cosmetics industries
- Demonstration and training systems for precise cycle processes and inline quality control
compatibility
- Siemens S7-1200 and S7-1500
- TIA Portal V13 or higher (V16+ recommended for HMI integration and PLCSIM)
Scope of delivery
-
.scl
file with complete declaration of all inputs/outputs, timer instances and state transitions - Header comments (version, author, contact, adaptation notes)
- Download link immediately after purchase
Support
Adjustment of labeling times, integration of additional sensors or HMI layouts as well as individual extensions on request via shop message or email.