Labeling station
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Description:
The FB_Labeling controls the automatic labeling cycle on a conveyor belt with integrated safety monitoring. It stops in the event of an emergency stop/safety signal, applies labels at a timed interval, checks the result, and counts successful labels.
Note: All modules are designed exclusively as a learning and optimization basis and are not approved for live operation. System modules, in particular, must be finally tested and commissioned by qualified personnel before productive use.
How it works:
-
Safety check: Is
SicherheitOK
missing or isStop
active? → Belt & labeler off, set alarm/error,Schritt:=0
,StatusText=“Sicherheit ausgelöst oder STOP gedrückt”
, RETURN. -
Start edge: From
Start=FALSE
→TRUE
detected, no error &ProduktErkannt
=TRUE →Schritt:=1
, belt stops. -
Labeling (Step 1): Start TON timer (
EtikettierDauer
),Etikettieren:=TRUE
,StatusText=“Etikettierung läuft…”
. After timer →Etikettieren:=FALSE
,Schritt:=2
. -
Test (Step 2): Is
EtikettOK=TRUE
? → Start conveyor,Zaehler++
,StatusText=“Etikett erfolgreich – weiter”
; otherwise → Set alarm/error,StatusText=“Fehler: Etikett nicht erkannt!”
. -
Acknowledgement: When
Quittieren
→ Alarm/Error reset,StatusText=“Fehler quittiert. System bereit”
, restart possible.
Technical details:
-
Inputs/Flags:
SicherheitOK
,Stop
,Start
,ProduktErkannt
,EtikettOK
,Quittieren
-
Parameter:
EtikettierDauer
-
Outputs:
Foerderband
,Etikettieren
,Alarm
,Fehler
,StatusText
,Zaehler
- Timer: TON for labeling duration
-
Control: INT
Schritt
with IF/RETURN logic & edge detection
Applications: Automatic packaging/labeling systems (food, pharmaceuticals, cosmetics); training and demonstration systems for inline quality.
Compatibility: S7-1200/S7-1500, TIA Portal ≥ V13 (for HMI/PLCSIM better V16+).
Scope of delivery: .scl
file with all declarations, timer instances, download link after purchase.
Support: Adjusting labeling times, additional sensors, HMI layouts, and extensions. Contact us via shop message or email!